Mining · 2025

Predictive Maintenance Platform

Illustrative project · Client details and outcomes await verification. AI models on equipment telemetry now warn engineers of failures up to three weeks ahead, transforming maintenance from reactive to planned.

AI & Machine LearningData Science & BICloud Solutions
HLM Digital Solutions / conceptual study
The challenge

Where it started

Unplanned breakdowns of critical plant equipment were costing several production days each quarter, with maintenance schedules based on fixed intervals rather than actual machine condition.

The solution

What we built

We deployed sensors data pipelines, trained failure-prediction models on two years of telemetry and maintenance history, and delivered an alerting dashboard integrated with the maintenance workflow.

Illustrative outcomes

22%less unplanned downtime
3 wksaverage failure warning
$400k+estimated annual savings

Technology stack

PythonTensorFlowTimescaleDBGrafanaAWS

Client

Kariba Minerals* — Mining

Illustrative client identity. This is not a verified customer reference.

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